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Sucess Story

Order-based Picking in the Shipping Warehouse

Founded in Saarbrücken in 2014, anzado GmbH offers a wide selection of electronic components, kits, and everything the heart desires related to robotics, 3D printers, and more through the shop roboter-bausatz.de.

Auftragsbezogene Kommissionierung optimieren mit der Pick-to-Light-Technologie an den Regalen

-20 %

costs reduced

3,5x

faster picks

16

months ROI

The Challenge

In order to process up to 1,500 orders per week more quickly and accurately, and to ship packages on time, a new system was required. A chaotic storage system and non-optimized walking paths hindered warehouse employees and often led to incorrect picking processes, which resulted in returns and customer dissatisfaction. Anzado relied on single-stage picking. In this process, the warehouse employee uses a cart that can hold up to 40 order boxes and moves through the warehouse. Items are immediately assigned to one of the customer boxes and thus to an order during the picking process.

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Die Erfolgsgeschichte

“The idea of arranging the shelves in a U-shape seemed very good to me. I can place the picking cart optimally and save time when walking. The Pick-by-Light system additionally helps to find the items in the shelves more quickly.”

Maximilian A.

Warehouse employee

Our Process:

  1. Listen, understand, and develop the recommended solution
  2. Optimization of walking paths through U-shaped shelf arrangement
  3. Installation of the Pick-by-Light hardware

A total of 5,600 storage locations and several picking carts were equipped with our pick2light modules. In combination with the ix.mate handheld devices and the customized pack2light solution, a fully compatible warehouse process optimization was implemented for anzado.

This is the result:

Thanks to the modernization of the warehouse with our pick2light solution, the picking processes were accelerated by 60% per picking operation.

The clearly visible, flashing LED display of individual storage locations enabled proactive picking, and the walking path optimization also contributed to faster process completion. The error rate was reduced by 8% due to the clear assignment with product images and quantity displays on the handheld devices. Due to the lights placed on the cart, items can now be clearly assigned to a customer order after being picked.

Maximize efficiency and reduce costs. Achievable goals with the Pick-by-Light solution.

-20 %

costs reduced

3,5x

faster picks

iX-tech GmbH | Pick-by-Light in the warehouse

We understand and optimize – our commitment is your success.

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  • Minimize costs

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